Initially, the project was envisioned as a smaller-scale addition to an existing building on United’s Quebec Street campus, but with the need for more than just two additional FFS and other spaces, the contractor presented various project scenarios to address the client’s short- and long-term requirements. This expanded the project scope to its final iteration. But combined with site constraints and the tight schedule, the team had to rethink its conventional approach to the simulator building.

Photo courtesy Small Giants Marketing Agency

A phased permitting and occupancy strategy ensured the two initial simulator bays could be turned over while construction continued on the larger facility. This required constructing a building within the larger building, complete with its own rated separations, egress, utilities and dedicated life safety systems. Significant use of prefabrication allowed key components to be produced off site in a controlled environment, reducing worker exposure to potential hazards and site congestion while allowing for more precise and efficient installations.

In collaboration with simulator manufacturer CAE, the team refined facility requirements, optimized mechanical systems and configured equipment to support operational efficiencies. Nearly every aspect of the design was influenced by the schedule objective and the need for early turnover. Crews also had to navigate existing conditions and unprecedented severe weather, but despite these challenges, the team delivered the training center on time and within budget in May 2024.