Remove and Replace

Before installing the new platform, though, it's out with the old. According to Starr, the entire process took about eight months. For much of that time, crews were upgrading the old platform system's structural integrity—a necessity before removing it in "chunks."

Installation of the new system, on the other hand, should be "a pretty orchestrated endeavor," Starr says. There are more than a dozen facilities manufacturing various components, with final offsite assembly taking place less than 30 miles from the VAB. Each platform half will be delivered to the site via flatbed trailer.

Currently, the team is planning on one to two days to set each platform half, with total system installation scheduled as a "roughly two-month process," says Starr. Final project completion is set for fall 2016.